Chewy gum line,machine
This chewy candy line produce one or two color chewy candy with folding underneath and 10 pieces candies on edge in one stick and the exact dimensions be designed by customer requirementshewy gum line,machine
Capacity of the wrappers: Up to 500 pieces/min (Sugus or Bazooka style)
45 – 50 sticks/minute with 10 candies per stick on edge based on dimensions.
1. The details of the offers as follows:
1.CO-EXTRUDER TYPE TW-EX-100/2BG/4RP
2.Cooling Tunnel TW/CT-5P/SC
3.Cut & Wrap machine CW 500 UF
4. Stick Wrapper CW100 ST
5. Fitter Charges
6. One set of spare parts for two year operation
Chewy candy line Technical Description:
CO-EXTRUDER TYPE EX-100/2BG/4RP
Co-extruder type EX-100/2BG/4RP is capable to offer 1-4 ropes of 1 or 2 color products with the capacity up to 500kg per hour for bubblegum or chewy candy production. This machine is equipped with advanced electrical control system and mechanical convering structure. It can feed max. 4 sets cut & wrap machines continuously and is reliable in safety and convenient for operation.
1. MECHANICAL CONSTRUCTION
The extruder is equipped with two barrels mounted on one frame, each barrel with two 110 infeed rollers and two 100 extrusion screws attached.
Two sets of 60-liter hoppers on top of the barrels are built in two parts. Various forming dies are properly designed as requested, correspond to different shapes of product.
The extruder is equipped with three individual heating units. Heating or cooling of the barrels is controlled respectively by three water tanks via three thermo-regulators with digital display. Automatic adjustment starts when temperature has been set. The set temperature and the actual temperature are shown on the display.
The gearboxes are also installed on the extruder. Each unit includes gears gone through thermal procession. All axles are fixed on a ball bearing. The gears and the bearings run in an oil bath. The hydraulic reservoir is filled with special oil resistant to high-pressure. An electronic over-pressure protection device is fitted in each barrel accurately controlled by a microprocessor.
2. ELECTRIC APPLIANCES
Two A.C. frequency converters together with main driving motors are introduced to infinitely adjust the extrusion speed.
Each set of extrusion screws is assigned with a variator to regulate the ratio depending on various raw materials to be extruded. “Speed Up or Down” Operation is achieved by a variator when the ratio has been fixed.
The extruder is equipped with three thermo-regulators with temperature display. All electric components and adjustment device are positioned at eye’s level. All contactors, relays and fuses are installed in the control cabinet.
3. TECHNICAL DATA:
Extrusion capacity:
UP TO 500 kg/hour
Number of candy ropes:
one color 1-6 rope(s);
2 colors 1-4rope(s)
Extrusion screw dia:
100 mm
Infeed roller dia:
110mm
Motor power:
2X5.5 kw
Power for water-heating:
3X6kw
Motor protection:
IP 55
Speed adjustment range:
1:27
Water consumption:
300lt/hour
Machine weight:
2300 kg
Overall dimension:
2530×1570×1840mm
TW Cooling Tunnel CT-5P/SC
—for chewy candy line
WORKING PRINCIPLE
TW Cooling Tunnel is optimized by George Food Machinery based on the advanced European technology. Refrigeration units and circulation device are adopted to achieve constant temperature and humidity in the cooling tunnel, in which 1-6 candy ropes is transported smoothly by 5 conveyor belts.
MAIN CONSTRUCTION
Transportation:
5 conveyor belts are driven by a 2.2 kw motor with a double-stage chain system to take over the continuously extruded ropes. Special transferring device is located at the entrance and the exit to deliver the extruded ropes to the wrappers. Running speed of the conveyor belts is infinitely adjustable within the range of 3-20m/m and is controlled by a frequency converter.
Support:
Strong supports are provided along the tunnel. Insulation walls around the tunnel is surrounded by slabs of rolled sheet steel filled with foamed insulating stuffing. Two glass doors stands in the front and at the rear side for the supervision of interior running status. There are six doors altogether for checking and maintenance the tunnel.
Air Circulation:
The air condenser in the tunnel is cooled by an exterior refrigeration unit. Two axle ventilators propel the cool air in the tunnel to circulate to reach the set temperature. Three adjustable electrical units for heating and dehydration are also installed to help the tunnel operation under constant humidity and temperature in accordance with technical requirement for specific product.
Electric Control:
The complete set of electric components are fitted in the control cabinet located at the end of the cooling tunnel. A microprocessor is introduced to set and regulate transportation speed and temperature and to start and stop ventilators as well as electric heating device. A main operation panel is fitted at the infeed side and an auxiliary panel is located at the rear side of the tunnel. It is possible to check, set and adjust through the main panel the belt speed, and to start/stop ventilators and electric heating device and to turn off the tunnel. An emergency stop button is fitted on the auxiliary panel.
Refrigeration:
A complete refrigeration system working with refrigerant R22 is composed of a SEW compressor, a refrigerating unit, a condenser and is characterized by appropriate working pressure. The system offers smooth running of the belt, low noise and excellent cooling effect. Four refrigerating units are de-frosted in intervals and can work continuously under low temperature.
Technical Data
Environment: temperature ≤ 25 C , relative humidity ≤55%
Cooling tunnel: temperature 4-14 C , relative humidity 50%
Power consumption: 50 kva
Power of Refrigeration system: 15Hp
Cooling capacity: 20 kw
Overall dimension: 7400X1540X2000
Machine weight: 5500kg
Power supply: 3 PHASE, 380V,50HZ
Cut & Wrap machine CW 500 UF for chewing gum
This wrapping machine is for the shaping, cutting and packaging of bubble gum and chewy candy with rectangular shape under neath folding style (SUGUS type). The machine can wrap products with 2 sheets of waxed paper, i.e. the inner and outer paper. Both papers can be fed from the 2 reels with the outer one printed.
Product Range:
Length: 20-40 mm
Width: 12-25 mm
Height: 5-16 mm
Specific Characteristic of the machine:
Output: 500 piece/min
Wrapping Speed Display
Fault Display and Automatic Switch-off Device
Sealing Temperature Display
Counter
Centering Device
“No gum, no paper” Device
2 paper-reels for the feeding of inner and outer waxed paper
The machine is ideally designed. Easy and fast assembling and disassembling of the components facilitate maintenance and cleaning. All electric and electronic parts are imported to guarantee optimum performance and safety.
Technical Data:
Power: 5.6 KVA
Power supply: 380V, 3 PHASE, 50HZ
Weight: 1250 kg
Dimension: 1845X1185X1795mm
Wrapping material: Heat-sealable paper, Alumin
Stick Wrapper machine CW100ST for chewing gum
ine is for the rectangular-shape candies such as bubble gum, chewy candy, etc. that have already been wrapped by former cut & wrap machine. This machine gets a heavy demand on the candy to be wrapped, thus it must be followed closely to our cut & wrap machine or those adopting European technique. The outer paper can be fed from the one reel printed. Photocell can track and lead the wrapping well according to photo marks on the wrapping paper. It can wrap 5-10 candy pieces in one stick pack on FLAT or on Edge on your choice.
Product Range:
Length: 60-90mm
Width: 13-40mm
Height: 6-18mm
Specification:
Output: 45-50 sticks/min , 10 pieces on edge in a stick
Wrapping Speed Display
Fault Display
Counter
Centering Device
“No gum, no paper” Device
1 paper-reel for the feeding wrapping paper
The machine is ideally designed. Easy and fast assembling and disassembling of the components facilitate maintenance and cleaning. All electric and electronic parts guarantee optimum performance and safety.
Technical Data:
Capacity: 6.6KW
Power supply: 380V 3 phases 50HZ
Weight: 1500kg
Dimension: 2045×1185×1795mm
Output: 60-100 wraps/min depending on dimensions
Wrapping material: Heat-sealable paper, Aluminum foi